Bending sheet metal in different angles using a limited set of tools.
Bending sheet metal by enclosing the sheet between the punch and the die.
WILA's tooling solutions for achieving shorter flange lengths.
Avoid deformations when bending near cut-outs.
Bending galvanized sheet metal, aluminium or stainless steel on a press brake.
Box bending requires forethinking your choice of press brake and tooling.
Tool Holders and Tooling for bending thicker or high strength steel.
Finish sharp edges and strengthen parts of sheet metal products.
Creating a bend with a large radius to material thickness ratio.
Reduce marking on the surface of the bent material.
Making two equal and opposite bends in one hit.
An overview of all bending applications and techniques.
All applicationsEverything you ever wanted to know about sheet metal bending
Read moreDetermining minimum flange length is an important step in any successful bending operation. WILA recommends a flange length that is at least 6 times the material thickness. Furthermore, to ensure that the workpiece does not fall into the v-groove, the minimum flange length when bending on standard tools must be greater than half of the V-opening. If you need to bend a shorter flange, consider WILA's RotaBend tooling.
WILA's RotaBend tooling is designed for bending short flanges, for producing clean bends when there are holes or cutouts near the bend line and for reducing part marking.
The WILA Smart Tooling app offers basic bend advice. Check the minimum flange length that can be bent with a WILA tool.
WILA recommends a flange length that is at least 6 times the material thickness using regular press brake tools. The minimum flange length also depends on the V-opening and shoulder radius of the tool. Check out the WILA Smart Tooling app for bend advice and the minimum flange length that can be bent.
If you use bottom tools with a smaller V-opening, you will be able to bend a shorter flange. However, the material might crack, larger tonnages are required and there might be excessive tool wear. Note that the inside radius will also change, as will the flat pattern, when you change the width of the V-opening. If you want to bend shorter flanges, check out WILA RotaBend tooling.
RotaBend tools provide the highest accuracy when bending parts up to approximately 1 m in length. Contact WILA if you are looking for a solution for bending a short flange longer than 1 m.
For more information about bending short flanges or any other type of sheet metal bending on a press brake, just give us a call. We'll be happy to answer any questions you might have.
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